Lexmark Printer J110 Manual de usuario

4085-001Lexmark J110Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or othe

x Service Manual4085-001Pautas de Seguridad • Este producto se ha diseñado, verificado y aprobado para cumplir los más estrictos estándares de segurid

3-6 Service Manual4085-001Alignment Page Fixed Settings (User Alignment and Coarse Alignment)Note: The User Default Setting is used for any setting N

Diagnostic Aids 3-74085-001Cleaning PrintheadsThe Clean Printheads operation is used to clean and maintain the printheads. This mechanical operation p

3-8 Service Manual4085-001Print Quality Test Page Fixed SettingsAs the operation is performed, Cleaning Printheads is displayed. Linking Input TraysMo

Diagnostic Aids 3-94085-001Input tray linking description:• Input sources which contain the same paper size, custom string, and paper type are linked

3-10 Service Manual4085-001Unsolicited Manual FeedWhen configured without a MP Feeder, a user may perform an unsolicited manual feed. Prior to sending

Diagnostic Aids 3-114085-001Control Panel code level, Font ROM Version, and SRAM availability.• The RIP code level is appended with “:F” or “:R” to in

3-12 Service Manual4085-001TSC fields on the Print Menus PageThe following fields are on the Print Menus page under the “Printer Information” heading.

Diagnostic Aids 3-134085-001When each sheet is printed and the engine has placed the sheet in a printer bin, the print engine sends a “Print Complete”

3-14 Service Manual4085-001– If the host computer stops sending data without ending the canceled job, the printer initiates a timer which stops the ca

Diagnostic Aids 3-154085-001Warning: Use care when invoking this function. Other print jobs buffered in the printer may also be fully or partially los

Safety Information xi4085-001Informació de Seguretat • Aquest producte està dissenyat, comprovat i aprovat per tal d'acomplir les estrictes norme

3-16 Service Manual4085-001Invoking Reset Printer (from the Ready message)1. Press Menu> or Menu< to enter the menus. The following screen is di

Diagnostic Aids 3-174085-001Other ResetsPower On Reset -- and similar resetsWhen the printer is turned on, the following events occur:• Fixed default

3-18 Service Manual4085-001NPA ResponseAny reset conditions that cause the loss of resources or a change in emulation requires an NPA response to info

Diagnostic Aids 3-194085-0013. Press Select. The printer automatically exits the operator panel menus and prints the partial page.Note: If the Print

3-20 Service Manual4085-001The Registration menu is formatted so that all menu items fit on a single screen as shown. This allows manufacturing to qui

Diagnostic Aids 3-214085-001The content of the Print Test page varies depending on the media installed in the selected input source. If a source is se

3-22 Service Manual4085-001Contacts Page Print TestThis test prints the Contacts Page, which can be used by the Customer Support Center or CE to diagn

Diagnostic Aids 3-234085-001Button TestThe Button Test verifies the operation of each button on the operator panel. When Button Test is selected, the

3-24 Service Manual4085-001The power indicator blinks indicating the memory test is in process. The printer continually runs the same test until cance

Diagnostic Aids 3-254085-001Each time the test finishes, the screen is updated with the result. If the test passes, the Pass Count is incremented by 1

xii Service Manual4085-001

3-26 Service Manual4085-001The power indicator blinks indicating the test is in process. The printer continually runs the same test until canceled fro

Diagnostic Aids 3-274085-001Diagnostics (Mode 2) - Input Tray TestsTray 1 Sensor TestThis test determines whether or not the Tray 1 input sensor is wo

3-28 Service Manual4085-001sensor is open, OP is displayed. If the wrong message is displayed, the sensor is malfunctioning.PO=OP = EmptyPO=CL = Not E

Diagnostic Aids 3-294085-001Diagnostics (Mode 2) - Base Sensor TestsPaper Path SensorsThis test determines if a group of sensors related to the paper

3-30 Service Manual4085-001Terminology:• TP refers to the PerfectFinish tank presence sensor.• TF refers to the PerfectFinish fluid level sensor state

Diagnostic Aids 3-314085-001Ink Level Sensor TestThis test determines if the ink level sensor is working correctly. To run the test, select Ink Level

3-32 Service Manual4085-001After capping, this test automatically exits.Carrier System TestThis test determines if the carrier system sensor is workin

Diagnostic Aids 3-334085-001Index System TestThis test determines if the index system sensor is working correctly. To run the test, select Index Syste

3-34 Service Manual4085-001Diagnostics (Mode 2) - Supplies TestsFor each of the following four tests, the sequence of events is the same:1. The printh

Diagnostic Aids 3-354085-001K&C TSR TestThis test determines the status of the printhead TSR (thermal sense resistor). The resistance is displayed

General Information 1-14085-0011. General InformationThe Lexmark™ J110 printer is a high-performance, narrow-format, thermal inkjet printer designed

3-36 Service Manual4085-001The left-most digit (‘1’ in this example) blinks, indicating it is the first digit to be changed. To change the value, pres

Diagnostic Aids 3-374085-001To reset the maintenance page counter, the user selects “Reset Maint Cnt.” Pressing Select causes the maintenance page cou

3-38 Service Manual4085-001forward in the log, press Menu>. To move backward in the log, press Menu<. Here is an example of the error log screen

Diagnostic Aids 3-394085-001Exiting Diagnostics ModeTo exit diagnostics mode and POR the printer into normal user mode, press Exit Diagnostics.MenusTh

3-40 Service Manual4085-001The buttons always act on the information displayed on the second line of the display. The buttons act as follows while the

Diagnostic Aids 3-414085-001Printer Setting Value List DisplayAfter a specific printer setting is selected (Paper Source in this example), the active

3-42 Service Manual4085-001Example of Modifying a Printer Setting Using the Operator PanelUse the following to modify any printer setting or initiate

Diagnostic Aids 3-434085-001sign precedes each value, indicating the entry on line 1 is a printer setting and it can be assigned to the value on line

3-44 Service Manual4085-001Operator Panel Menu DefinitionThe operator panel settings and operations are divided into 4 menus groups, which are describ

Diagnostic Aids 3-454085-001Busy/Waiting Menu GroupThe Busy/Waiting Menu group contains two menus: JOB MENU and SUPPLIES MENU. Press Menu> from the

1-2 Service Manual4085-001Internal Power Supply SpecificationsBuilt-in Universal Power Supply, 40 Watts Output (50 Watts input)Outputs:Note: Current

3-46 Service Manual4085-001Job MenuJob Menu Operations Operation Value or DescriptionCancel JobNote: This operation is only displayed in the JOB MENU

Diagnostic Aids 3-474085-001Reset PrinterNote: This operation is only displayed in the JOB MENU when the menu is accessed through the Busy/Waiting Me

3-48 Service Manual4085-001If no function is available in the JOB MENU at the time the JOB MENU is accessed, the printer prohibits entry into the JOB

Diagnostic Aids 3-494085-001SUPPLIES MENUThe Supplies Menu updates as changes occur even if you are viewing it.The list is only status for the items w

3-50 Service Manual4085-001COLOR MENUThe following table lists the settings in the COLOR MENU and their corresponding value choices. The factory defau

Diagnostic Aids 3-514085-001PAPER MENUThe following table lists the menus and settings in the PAPER MENU, and their corresponding values. The factory

3-52 Service Manual4085-001UTILITIES MENUThe following table lists the operations in the TESTS MENU. For a detailed description of each operation, see

Diagnostic Aids 3-534085-001Operation ValuePrint Menus No selections exist for this operation. Press Select to initiate this operation. See “Printing

3-54 Service Manual4085-001JOB MENUThe following table lists the operations in the JOB MENU.SETUP MENUThe following table lists the menus and printer

Diagnostic Aids 3-554085-001Display Language Default set by countryNote: Languages in this value list are only displayed if the printer’s operator pa

General Information 1-34085-001Tools Required For Service• Analog or digital multimeter• Parallel wrap plug P/N 1319128• Pliers: diagonal and needle-n

3-56 Service Manual4085-001PCL EMUL MENUThe following table lists the menus and settings in the PCL EMUL MENU, and their corresponding values. The fac

Diagnostic Aids 3-574085-001Font Name Display FormatThe font names are shown on both lines of the operator panel using the following format. An equal

3-58 Service Manual4085-001Symbol Set Display FormatThe symbol sets are shown on both lines of the operator panel using the following format.An equal

Diagnostic Aids 3-594085-001a Whenever the value of NPA Mode, Parallel Buffer, or Job Buffering is changed from the operator panel, the printer automa

3-60 Service Manual4085-001Configuration Menu GroupThe Configuration Menu group contains a set of menus, settings and operations which are infrequentl

Diagnostic Aids 3-614085-001Coarse Alignment No selections exist for this operation. Press Select to initiate this operation. See “Aligning the Printh

3-62 Service Manual4085-001Diagnostics Menu Group (Mode 1: Printing)The Diagnostics Menu group contains multiple menus. They are displayed on the oper

Diagnostic Aids 3-634085-001Diagnostics Menu Group (Mode 2: Non-printing)The Diagnostics Menu group contains multiple menus. They will be displayed on

3-64 Service Manual4085-001Note: While the Diagnostic Menu Group is active, all host interfaces are offline.Top-Level MenuIntermediate Menu, Setting,

Diagnostic Aids 3-654085-001SUBSYSTEM TESTSUncap Printheads See “Uncap Printheads” on page 3-31.Cap Printheads See “Cap Printheads” on page 3-31.Carri

1-4 Service Manual4085-001Operator Panel and MenusUsing the Operator Panel The operator panel, on the front right side of your printer, has a 2-line b

3-66 Service Manual4085-001ERROR LOGDisplay Log See “Viewing the Error Log” on page 3-37.Clear Log See “Clearing the Error Log” on page 3-38.=Yes=NoEX

Repair Information 4-14085-0014. Repair InformationThis chapter explains how to make adjustments to the printer and how to remove defective parts.CAU

4-2 Service Manual4085-001Adjustments The user is directed, in the Printer Control program, to perform the printhead to printhead and bidirectional al

Repair Information 4-34085-001Rear Cover Removal1. Open the rear door.2. Remove Multi-Purpose Feeder.3. Remove two clips and remove the top door.4. Re

4-4 Service Manual4085-001

Repair Information 4-54085-001Operator Panel Cover/Operator Panel Removal1. Remove the rear cover. 2. Remove the screw {A}.3. Lift the cover and unplu

4-6 Service Manual4085-001Left Frame Cover Removal1. Open the top door.2. The restraint screw does not have to be removed. The restraint has a T-end w

Repair Information 4-74085-001Left Cover Removal1. Remove the rear cover.2. Remove the exit tray cover.3. Move carrier to the right.4. Remove the scre

4-8 Service Manual4085-001

Repair Information 4-94085-001Right Cover/Power Switch Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit t

General Information 1-54085-001Operator Panel Button FunctionsUse the six operator panel buttons to open a menu, scroll through a list of values, chan

4-10 Service Manual4085-001

Repair Information 4-114085-001Left Tray Cover Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit tray cove

4-12 Service Manual4085-001Right Tray Cover Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit tray cover.

Repair Information 4-134085-001Ink Levels and Temperature Sensor with Bracket Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4

4-14 Service Manual4085-001Engine Board /Cover Removal1. Remove the rear cover.2. Remove left frame cover. Refer to “Left Frame Cover Removal” on page

Repair Information 4-154085-001Carrier with Card Removal1. Remove all covers.2. Remove all ink cartridges from carrier. 3. Remove engine board cover.

4-16 Service Manual4085-001

Repair Information 4-174085-001Carrier 1st Stage Drive Belt Removal1. Remove the motor bracket from the printer frame.2. Loosen the three screws secur

4-18 Service Manual4085-001

Repair Information 4-194085-001Power Supply Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Disconnect all power supply

1-6 Service Manual4085-001Printer MessagesThe operator panel displays three types of messages:• Status messages provide information about the current

4-20 Service Manual4085-001Pump Housing/Maintenance Station/Ink Waste Tank/Transport Carrier Motor Removal1. Remove all covers.2. Remove the power sup

Repair Information 4-214085-001

4-22 Service Manual4085-001Index Card Assembly Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit tray cove

Repair Information 4-234085-001Cover-Open Sensor Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit tray co

4-24 Service Manual4085-001RIP-EMC Shield Assembly/RIP Card Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the p

Repair Information 4-254085-001

4-26 Service Manual4085-001PerfectFinish Sensor Assembly/Rear Paper Path Sensor Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page

Repair Information 4-274085-001Frame From Base Removal1. Remove all covers. Refer to “Rear Cover Removal” on page 4-3.2. Remove the power supply. Refe

4-28 Service Manual4085-001

Repair Information 4-294085-001Cam Engine Motor with Gear Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exi

General Information 1-74085-001Operator Panel MenusMenus make it easy for you to change printer settings. Some menus appear only if a specific option

4-30 Service Manual4085-001

Repair Information 4-314085-001Paper Feed Pick Arm Assembly with Motor and Paper Path Sensor Removal1. Remove all covers.2. Remove power supply. Refer

4-32 Service Manual4085-001PerfectFinish Gear Plate Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove E-clips {A} f

Repair Information 4-334085-001PerfectFinish Motor Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Disconnect the Perfec

4-34 Service Manual4085-001Encoder Disk Feed Roller Assembly Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the

Repair Information 4-354085-001

4-36 Service Manual4085-001Star Wheel Shaft Assembly Removal1. Remove all covers.2. Remove the carrier and belt. Refer to “Engine Board /Cover Removal

Repair Information 4-374085-001

4-38 Service Manual4085-001Paper Feed Platen Assembly Removal1. Remove all covers.2. Remove the carrier and belt. Refer to “Engine Board /Cover Remova

Repair Information 4-394085-001Exit Shaft with Gear Removal1. Remove all covers.2. Remove carrier and belt. Refer to “Engine Board /Cover Removal” on

Edition: August 2001The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL

1-8 Service Manual4085-001Printing the Menu Settings PageThe menu settings page shows current settings for the menus and a list of installed options.

4-40 Service Manual4085-001Paper Feed Frame and Motor/Cam Shaft Assembly Removal1. Remove all covers.2. Remove the carrier and belt. Refer to “Engine

Repair Information 4-414085-001

4-42 Service Manual4085-001

Repair Information 4-434085-001Left Index Frame Pivot Assembly Removal1. Remove all covers.2. Remove the carrier and belt. Refer to “Engine Board /Cov

4-44 Service Manual4085-001

Repair Information 4-454085-001Right Index Frame Pivot Assembly Removal1. Remove all covers.2. Remove the carrier and belt. Refer to “Engine Board /Co

4-46 Service Manual4085-001Bat Wings and Bushings Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the spring betw

Repair Information 4-474085-001Backup Roller Assembly Removal1. Remove all covers.2. Remove carrier and belt. Refer to “Engine Board /Cover Removal” o

4-48 Service Manual4085-001Backup Roller Spring Removal1. Lift the front door on the printer.2. Press the coil on the backup roller spring to center a

Repair Information 4-494085-001Peristaltic Pump Removal1. Remove the rear cover. Refer to “Rear Cover Removal” on page 4-3.2. Remove the exit tray. Re

General Information 1-94085-001Changing Printer SettingsYou can use the operator panel to change printer settings and customize your printer to meet y

4-50 Service Manual4085-001Tray 2 Paper Pick Arm Assembly Removal1. Remove all covers2. Remove eight screws {A} from Tray 2 base.3. Remove E-clip {B}

Repair Information 4-514085-001

4-52 Service Manual4085-001Tray 2 Paper Feed Motor and Card Assembly Removal1. Remove the left cover from Tray 2.2. Remove the four screws from the pa

Connector Locations 5-14085-0015. Connector LocationsEngine BoardJ1 Power SupplyJ2 Carrier MotorJ3 Maintenance Station Motor and Homing J4 Operator P

5-2 Service Manual4085-001RIP Card

Connector Locations 5-34085-001RIP Card (cont.)J1 Power SupplyJ2 Engine J3 ParallelJ4 USB

5-4 Service Manual4085-001Optional Tray 2J1 Paper Feed MotorJ2 Passthru SensorJ3 Paper Feed Pic MotorJ4 Paperport II and Power

Preventive Maintenance 6-14085-0016. Preventive MaintenanceThis chapter contains lubrication specifications. Follow these recommendations to prevent

6-2 Service Manual4085-001• Avoid oil contact with the outer pulley surface and flanges that contact the belt. Motor Pulley Studs• Apply Shell Tellus

Parts Catalog 7-14085-0017. Parts CatalogHow To Use The Parts Catalog• NS: (Not Shown) in the Asm-Index column indicates that the part is procurable

1-10 Service Manual4085-001Disabling the Operator Panel MenusTo disable the menus so that changes cannot be made to the printer default settings:1. Tu

7-2 Service Manual4085-001Assembly 1: Covers

Parts Catalog 7-34085-001Assembly 1: CoversAsm-IndexPart NumberUnits Description 1-1 12G6073 1 Cover Assembly, Manual Feed 2 12G6070 1 Door,

7-4 Service Manual4085-001Assembly 2: Paper Feed

Parts Catalog 7-54085-001Assembly 2: Paper FeedAsm-IndexPart NumberUnits Description2-1 12G6024 1 Paper Out Sensor2 12G6000 1 Paper Feed Pick Assembly

7-6 Service Manual4085-001Assembly 2 (cont.): Paper Feed

Parts Catalog 7-74085-001Assembly 2 (cont.): Paper FeedAsm-IndexPart NumberUnits Description2-2 12G6003 1 Left Bat Wing with Bushings3 12G6004 1 Right

7-8 Service Manual4085-001Assembly 2 (cont.): Paper Feed

Parts Catalog 7-94085-001Assembly 2 (cont.): Paper FeedAsm-IndexPart NumberUnits Description2-5 12G6010 1 Deflector Assembly, Second Path6 12G60

7-10 Service Manual4085-001Assembly 3: Electronics

Parts Catalog 7-114085-001Assembly 3: ElectronicsAsm-IndexPart NumberUnits Description3-1 12G6059 1 RIP Card2 12G6058 1 Shield, RIP Enclosure3 12G6067

Diagnostic Information 2-14085-0012. Diagnostic InformationUse the error indicator table, symptom tables, service checks, and diagnostic aids to dete

7-12 Service Manual4085-001Assembly 3 (cont.): Electronics

Parts Catalog 7-134085-001Assembly 3 (cont.): ElectronicsAsm-IndexPart NumberUnits Description12 1339545 1 Power Cord, Argentina12 1339538 1 Power Cor

7-14 Service Manual4085-001Assembly 3 (cont.): Electronics

Parts Catalog 7-154085-001Assembly 3 (cont.): ElectronicsAsm-IndexPart NumberUnits DescriptionNS 12G6097 1 Retainer/Bearing/Bushing (PP)NS 12G6098 1 S

7-16 Service Manual4085-001Assembly 4: Carrier Transport

Parts Catalog 7-174085-001Assembly 4: Carrier TransportAsm-IndexPart NumberUnits Description4-1 12G6033 1 Shaft, Upper Carrier with Brackets2 12G6037

7-18 Service Manual4085-001Assembly 5: Maintenance Station

Parts Catalog 7-194085-001Assembly 5: Maintenance StationAsm-IndexPart NumberUnits Description5-1 12G6056 1 Waste Ink Bottle with Belt Shield2 12G6022

7-20 Service Manual4085-001Assembly 6: Optional Tray 2

Parts Catalog 7-214085-001Assembly 6: Optional Tray 2Asm- IndexPart NumberUnits Description6-1 12G6088 1 Cover, Rear (OP Tray 2)2 12G6002 4 Wear Strip

2-2 Service Manual4085-001Service MessagesThese messages are displayed whenever the printer is in the Operator Intervention state, and the printer nee

7-22 Service Manual4085-001Assembly 7: Optional Multi-Purpose Feeder

Parts Catalog 7-234085-001Assembly 7: Optional Multi-Purpose FeederAsm- IndexPart NumberUnits Description7-1 12G6077 1 Guide, MPF Rear Paper2 12G6011

7-24 Service Manual4085-001Assembly 8: Optional MarkNet External Print Server

Parts Catalog 7-254085-001Assembly 8: Optional MarkNet External Print ServerAsm- IndexPart NumberUnits Description8-1 12G6090 1 MarkNet™ External Pri

7-26 Service Manual4085-001

X-14085-001AAbbreviations 1-3Adjustments 4-2AidsDiagnostic 3-1Printer Operations 3-1Aligning Printheads 3-5Assemblies1 Covers 7-22 Paper F

X-2 Service Manual4085-00XPower Consumption 1-1Print Quality Test Page 3-8Printer Indicator Light 1-4Printer Messages 1-6Printer OperationsCE

X-34085-001Operator Panel (Buttons) 2-58Operator Panel (LCD) Display 2-59Options 2-59Paper Feed 2-60Power Supply 2-63Print Quality 2-65RIP

X-4 Service Manual4085-00X12G6044 7-1112G6045 7-1312G6046 7-1312G6047 7-1312G6048 7-1112G6049 7-2112G6051 7-1312G6052 7-1312G6053 7-

Diagnostic Information 2-34085-001Error Indicator TableError Symptom Action900 RIP Software Perform the “RIP Card Service Check” on page 2-64 . 902 En

2-4 Service Manual4085-001907 Engine NVRAM10 Invalid data in flash memory20 NVRAM checksum failure30 Flash data programming failure40 Engine NVRAM is

Diagnostic Information 2-54085-001915 Index System 10 Index Motor Stall or loss of Encoder signals20 Encoder Wheel “once-per- revolution” sensor failu

2-6 Service Manual4085-001930 Black Printhead - P-lines shorted or Substrate Heater shortedColor Printheads - P-lines shorted or Substrate Heater shor

Diagnostic Information 2-74085-001934 Black Printhead - Color Printheads -Both Printheads -TSR measurement indicates a cracked / open TSR or open con

iii4085-001Table of ContentsPreface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiSafety Informat

2-8 Service Manual4085-001939 RIP to Engine communications failureUnplug and replug the AC power cord to see if the problem goes away.Check the RIP ca

Diagnostic Information 2-94085-001960 RAM Memory Error - RAM soldered on the card is badReplace the RIP card. See the “RIP-EMC Shield Assembly/RIP Car

2-10 Service Manual4085-001User Status MessagesUser Status Message Status ActionReady The printer is ready to receive and process data from a host sys

Diagnostic Information 2-114085-001User Status Message Status ActionBusy The printer is processing data and/or printing pages. The Power indic

2-12 Service Manual4085-001User Status Message Status ActionWaiting The Waiting is displayed until the current job is terminated or until additional d

Diagnostic Information 2-134085-001Warning MessagesAs shown in each of the Status Screens, only one warning message can be displayed at any one time.

2-14 Service Manual4085-001Status MessagesThese messages provide the operator with information on the current state of the printer.Status Message Stat

Diagnostic Information 2-154085-001Status Message Status ActionDisabling/Enabling MenusA representation of the operator panel when the user has modifi

2-16 Service Manual4085-001Cancelling Job Appears after the Cancel Job operation is selected. This message is displayed until the cancel operation is

Diagnostic Information 2-174085-001Invalid Engine Code A representation of the operator panel when either the engine code has not been programmed or h

iv Service Manual4085-00X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25 . . . . . . . . . .

2-18 Service Manual4085-001Not Ready A representation of the operator panel when the printer is in the Not Ready state. All host links are marked as b

Diagnostic Information 2-194085-001Status Message Status ActionPerforming Self Test A representation of the operator panel during Power-On Self Test (

2-20 Service Manual4085-001Status Message Status ActionPrinting Menu Settings A representation of the operator panel when Print Menu Settings is selec

Diagnostic Information 2-214085-001Status Message Status ActionPrinting Alignment PageA representation of the operator panel when Align Printheads is

2-22 Service Manual4085-001Status Message Status ActionPrinting Test Page A representation of the operator panel when Clean Printheads is selected fro

Diagnostic Information 2-234085-001Status Message Status ActionProgramming System CodeA representation of the operator panel when new code is programm

2-24 Service Manual4085-001Attendance MessagesThese messages are displayed when the printer is in the Operator Intervention state. The operator is pro

Diagnostic Information 2-254085-001Attendance Message Description Action88 Cartridge Low XXXXA representation of the operator panel when cyan ink low

2-26 Service Manual4085-001Attendance Message Description ActionChange<input source><size>Change<input source><type><size&g

Diagnostic Information 2-274085-001Attendance Message Description ActionChange<input source><size>Change<input source><type>&l

v4085-001Diagnostics (Mode 2) - Input Tray Tests . . . . . . . . . . . . . . . . . . 3-27Diagnostics (Mode 2) - Base Sensor Tests . . . . . . . . . .

2-28 Service Manual4085-001Overriding Change PromptsThe size override function lets you override Change Prompts for any source for the remainder of a

Diagnostic Information 2-294085-001Attendance Message Description ActionCheck Tray xConnectionCheck MPFConnectionA representation of the operator pane

2-30 Service Manual4085-001Attendance Message Description ActionClean 1?=Go/StopA representation of the operator panel when a Long Clean is requested

Diagnostic Information 2-314085-001Attendance Message Description Action31 Defective Cartridge XXXXA representation of the operator panel when the pri

2-32 Service Manual4085-001Attendance Message Description Action54 Std Par ENAConnect LostA representation of the operator panel when the printer dete

Diagnostic Information 2-334085-001Attendance Message Description Action81 Engine CodeCRC FailureA representation of the operator panel when microcode

2-34 Service Manual4085-001Attendance Message Description Action56 Std ParallelPort DisabledA representation of the operator panel when data is sent t

Diagnostic Information 2-354085-001Attendance Message Description ActionLoad <input source><size>Load <input source><type><

2-36 Service Manual4085-001Attendance Message Description ActionLoad Manual<size>Load Manual<type><size>A representation of the oper

Diagnostic Information 2-374085-001Attendance Message Description ActionLoad Manual<size>Load Manual<type><size>(CONTINUED)To reques

vi Service Manual4085-00XPerfectFinish Sensor Assembly/Rear Paper Path Sensor Removal . 4-26Frame From Base Removal . . . . . . . . . . . . . . . . .

2-38 Service Manual4085-00131 MissingCartridge XXXXA representation of the operator panel when the printer detects a missing ink cartridge. In this re

Diagnostic Information 2-394085-001Attendance Message Description Action31 MissingPrinthead XXXXA representation of the operator panel when the printe

2-40 Service Manual4085-001Paper JamsMultiple paper jam messages exist for this printer. Most paper jam messages have a unique error number. Each mess

Diagnostic Information 2-414085-001204 Paper Jam (Printer Staging Sensor)Paper is jammed over the staging sensor. Open the cover and clear the jam.205

2-42 Service Manual4085-001250 Paper Jam (MPF)Paper was picked from the MPF but did not arrive at the input roller sensor.251 Paper Jam (MPF)Paper was

Diagnostic Information 2-434085-001PerfectFinish EmptyThe above is a representation of the operator panel when PerfectFinish empty occurs. This messag

2-44 Service Manual4085-001– Reset PrinterNote: Menu Lockout does not prevent access to the Busy/Waiting Menu group. Note: If no function in the Bus

Diagnostic Information 2-454085-001Error Recovery from Attendance ConditionsThe following table indicates how the printer acts when each of the attend

2-46 Service Manual4085-001Error Recovery from Attendance ConditionsAttendance Condition Error TypeAuto ContinueAvailableSound Alarm (if Enabled)A Al

Diagnostic Information 2-474085-001aThe printer continues to print (if it was printing) when the cover is open. However the carrier moves at a lower v

Preface vii4085-001PrefaceThis manual describes the Lexmark J110 printer (4085-001) and contains maintenance procedures for service personnel only. It

2-48 Service Manual4085-001Power-On Self Test (POST) Sequence1. Turn on power switch. 2. The operator panel displays one row of rectangles followed by

Diagnostic Information 2-494085-001Post Symptom TableSymptom ActionBlank display, carrier moves, paperfeed motor turnsSee the “Operator Panel (LCD) Di

2-50 Service Manual4085-001Symptom TablesLocate the symptom in the following tables and take the appropriate action.Carrier Transport ProblemsCommunic

Diagnostic Information 2-514085-001Operator Panel ProblemsPaper Feed ProblemsPower ProblemsSymptom ActionPrinter indicator light does not:• Tur n on•

2-52 Service Manual4085-001Print Quality ProblemsSymptom Action• Voids in characters• Light print• Prints off the page• Fuzzy print• Carrier moves but

Diagnostic Information 2-534085-001Service ChecksMaintenance FunctionsThe maintenance station’s function is to maintain the printhead jetting over the

2-54 Service Manual4085-001Wet Wipe The maintenance station applies a cleaning solvent to the edge of the printhead that will be wiped across the enti

Diagnostic Information 2-554085-001Maintenance Station Service Checks FRU Action1 Maintenance Station AssemblyThe maintenance carrier is driven in a f

2-56 Service Manual4085-001Index Motor Service Check Sensor ChecksSee “Diagnostics (Mode 2) - Input Tray Tests” on page 3-27 and “Diagnostics (Mode 2)

Diagnostic Information 2-574085-001Multi-Purpose Feeder (MPF) Motor and Sensor Service Check1. Remove the rear cover from the printer.2. Remove the en

viii Service Manual4085-001Safety Information• This product is designed, tested and approved to meet strict global safety standards with the use of sp

2-58 Service Manual4085-001Operator Panel (Buttons) Service Check FRU Action1 Operator Panel AssemblyIf any button fails the button test, replace the

Diagnostic Information 2-594085-001Operator Panel (LCD) Display Service CheckNote: Be sure the operator cable is properly installed at the engine boa

2-60 Service Manual4085-001Paper Feed Service CheckNote: Be sure the printer is unplugged from the AC outlet before performing this service check. If

Diagnostic Information 2-614085-001Paper feed pick assembly does not feed, paper feed pick motor does not turnNote: A noisy or chattering motor or a

2-62 Service Manual4085-001Optional tray 2 paper feed pick assembly does not feed, paper feed pick motor does not turnNote: A noisy or chattering mot

Diagnostic Information 2-634085-001Power Supply Service CheckDead MachineNote: Remove paper from printer prior to performing the dead machine service

2-64 Service Manual4085-001RIP Card Service Check2 Power Line Cord Check the power line cord for damage. Check the continuity of the line cord and rep

Diagnostic Information 2-654085-001Print Quality Service CheckNote: Before troubleshooting any print quality problem, be sure the cartridge is in goo

2-66 Service Manual4085-0014 Engine BoardCarrier CardIf the missing nozzles are patterned, the problem could be the engine board or carrier card. Fir

Diagnostic Information 2-674085-001Index Card/Sensor Service CheckTransport Service CheckNote: If the carrier strikes the left side frame and continu

Safety Information ix4085-001Norme di sicurezza • Il prodotto è stato progettato, testato e approvato in conformità a severi standard di sicurezza e p

2-68 Service Manual4085-0015 Carrier Belt Idler Pulley PartsCarrier FrameCheck for worn, loose or broken parts. Check for obstructions blocking carrie

Diagnostic Information 2-694085-001Cam System Motor/Sensor Service CheckUser Error MessagesFRU Action1 Motor does not work. Bat Wings do not move.Chec

2-70 Service Manual4085-00138 Memory Full Press Go to clear the message and continue processing the job. Some data will be lost. You must allow additi

Diagnostic Information 2-714085-00154 Parallel Error An IEEE 1284 protocol error is detected on the parallel host interface, or due to a faulty cable.

2-72 Service Manual4085-00156 Parallel Port Disabled Once the error has been displayed for the first time, reporting of further errors is suppressed u

Diagnostic Aids 3-14085-0013. Diagnostic AidsPrinter OperationsOperations Initiated by Pressing Buttons at Power-On ResetThe table below contains a l

3-2 Service Manual4085-001Disable/Enable Operator Panel MenusTo prevent users from accessing the Ready Menu group and modifying default printer settin

Diagnostic Aids 3-34085-001Use the following steps to access the Diagnostics printer settings and operations.1. Turn off the printer.2. Press and hold

3-4 Service Manual4085-001Use the following steps to enter Flash Engine Code mode:1. Turn off the printer.2. Press and hold the buttons identified by

Diagnostic Aids 3-54085-001If an unsupported printhead is installed, an Attendance Message is shown. This can occur if the software keys in the printe